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How Storco Boosted Engagement and Asset Reliability with Knowby Digital Work Instructions

"We used to rely on memory and tribal knowledge. Now, every employee has the right way in their pocket." 

 

COO, Allan Oswald, Storco

Storco - Case Study

Storco, a leading Australian manufacturer of self-storage systems based in Orange, NSW, sought to enhance both employee engagement and machine reliability. With over 100 employees supplying high-quality, customizable storage systems across Australia and New Zealand, the company faced growing operational challenges caused by repetitive work, knowledge gaps, and inconsistent processes.


Through continuously improving processes, including the implementation of Knowby, Storco successfully transformed its frontline operations — achieving higher engagement, improved uptime, and faster onboarding. 

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75%↓

📉 Machine Downtime

4 wks

💰ROI Achieved

40%↑

⚡Employee Onboarding Speed

Storco series 1000 locker set up in the middle of a manufacturing facility

The Challenge

Before introducing Knowby, Storco’s production floor faced several persistent issues:

  • Repetitive work that led to disengagement among employees.
  • Complex machine startup and shutdown procedures often cause avoidable errors.
  • Static process maps that documented “what” to do, but not “how” to do it.

As a result:

  • Line leaders spent 30% of their time re-explaining procedures.
  • Onboarding new employees took 100 hours.
  • Incorrect setups caused 1–2 hours of downtime per week per line.

The leadership team identified a clear goal: make processes more visual, accessible, and consistent — empowering staff with the right knowledge at their fingertips.

The Solution

Storco partnered with Knowby to transform traditional written procedures into short, visual guides accessible on the shop floor. A cross-functional project team was established, including the Chief Operations Officer, Continuous Improvement (CI) Lead, two Line Leaders, and a Production Trainer.

The approach paid off quickly: Storco achieved ROI within just four weeks.

1
Launching a pilot on two machines, which later expanded across Line 1 and then the full department.
2
Integrating QR codes on machines — yellow stands for startup, while orange stands for shutdown.
3
Recording videos of the process on smartphones, converted into short step-by-step visual instructions using Knowby.
4
Organizing step-by-step instructions or ‘knowbys’ by machine and process phase, ensuring each step lasted under 20 seconds.

The Results

The transformation thet followed was both rapid and measurable:

💡 120+ knowbys created across production processes.
⚙️ 75% decrease in machine downtime.
🤝 15% higher employee retention attributed to better engagement.
🚀 40% faster employee onboarding, drastically reducing training time for new hires.

“Knowby turned process maps into real, usable knowledge.”
 — Continuous Improvement Lead, Storco

 

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Impact Beyond the Production Floor

The success of Knowby extended beyond the production floor:

  • The Maintenance team began using Knowby for repair procedures.
  • The Office team applied it to software and admin workflows.
  • Storco also started piloting Knowby Forms to capture feedback and drive continuous improvement.

“Forms open up a new world of continuous improvement.”
 — Storco Team Member

 

“We sent out lockers to 25 sites and didn’t get one question back on how to put them together, thanks to the Knowby instructions.” 

Jonathan Layton, Managing Director, Storco

Key Takeaways

Storco’s journey with Knowby demonstrates that digital transformation doesn’t have to be complex — it’s about making knowledge sharing practical and accessible.

Lessons learned:

  1. Keep steps short and visual.
  2. Make access instant using QR codes.
  3. Engage early adopters to champion the change.
  4. Measure and communicate impact to maintain momentum.

Result: Storco achieved a cultural shift toward empowerment, efficiency, and continuous improvement — all while enhancing both engagement and reliability.

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